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| - Casting Process : Z-cast |
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| Z-CAST |
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Introduction |
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Z-CAST is..
The first Casting Process CAE system for Windows in Korea, which was co-developed by KITECH(developing solver since 15 years ago and it has been certification in the real casting production) and Cubictek(developing the first CAD/CAM in Korea). |
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Casting Process Simulation Software specified for Casting Process Analysis
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Tool for optimized casting process design and die design |
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Total process simulation of metal's flow, filling, solidification |
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Rapid and exact result for casting company |
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Comfortable user interface based on all Window technology |
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Features |
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Project management
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CAD DATA INTERFACE(STL,IGES) |
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CATIA,PRO/E,MDT,IDEAS,UG |
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Modeling for the casting design |
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Automatic mesh generation and modifying |
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Determining of inlet/thermocouple |
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Solidification,flow,cyclic casting module |
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Heat treatment/Microstructure module |
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Material DB management |
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Saving of animation |
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Shrinkage display |
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GUI for user's convenience |
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Pre-Process |
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| Project management |
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Casting design and modeling using Primitive |
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CAD DATA INTERFACE(STL,IGES) |
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| Auto-Mesh Generation |
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Speedy and easy mesh generation(4million/4sec) |
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Automatic mesh generation and modifying |
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Unlimited number of mesh generation(100million) |
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Be able to define inlet/thermocouple |
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| DATA Base Management |
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Easy and handy material selection |
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To append and modify
ㆍcast : Aluminum,Copper,Magnesium,Zinc,Cast
ㆍSteel,Cast Iron,Cr/Ni Base etc.
ㆍmold : SKD6,SKD61,Steel,Green_Sand Furan,CR_sand,ZR_Sand,Ceramin etc.
ㆍthe others : Sleeve,Insulation,Core,Chill etc. |
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Solver |
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| Fluid Flow Analysis Module |
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Uncompressible Viscous Fluid |
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Transient Analysis considering Inertia |
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Continuity Equation,Kinematics Equation, Energy
Equation,Sola-Vof method |
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| Solidification Analysys Module |
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3D Transient heat transfer and solidification
analysis |
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Direct Finite Difference Method(DFDM) |
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Temperature Recovery Method(Latent heat) |
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General sand Casting and investment casting |
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| Cycle Analysis Module |
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3D Transient heat transfer and solidification
analysis |
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Direct Finite Difference Method(DFDM) |
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Temperature Recovery Method(Latent heat) |
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Cooling line design of casting mold(Gravity
Casting,Low pressure casting |
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High pressure die casting and squeeze casting |
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Decision of cycle time |
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Forecast and control of mold temperature |
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Post-Processor
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| Fluid Flow Analysis |
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Z-CAST shows molten metal filling procedure analyzed by flow analysis and shows also unfilled region |
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Z-Heat Module |
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| Heat Treatment |
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Optimal Condition for Heat Treatment |
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Time reduce |
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Hardness/Residual Stress Predict |
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ㆍQuenching/Annealing/Normalizing
ㆍTempering Temperature
ㆍVarious TTT/CCT Data |
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Z-Stress Module |
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Thermal stress Non-linear analysis |
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Residual Stress Predict |
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Hot Tearing & Cracking Position Predict |
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Die Fatigue & Crack Predict |
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Applied field |
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Sand mold casting : automatic casting line,green sand,CO2,furan,... |
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Permanent mold casting |
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High/Low pressure die casting |
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Squeeze casting |
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Tilt casting |
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Centrifugal casting |
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Investment casting |
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Single crystal investment |
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Lost wax foam,evaporative pattern |
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Effect |
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Prediction of casting defect |
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To protect from casting fault |
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To reduce trial making and development cost |
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To accumulate casting process design technology |
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Scientific cooling line design |
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To protect from overheat of die and to prolong die life |
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To improve productivity of die and to short cycle time for production |
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System Requirements |
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Minimum |
Recommendation |
| CPU |
Pentium Ⅲ |
Dual Core |
| MEMORY |
512MB |
2G |
| HDD |
500MB |
10G |
| GRAPHIC |
1280X1024 |
1280X1024 |
| VRAM |
64MB |
128MB |
| OS |
Windows 98/ NT/ 2000 / XP |
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Case study |
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Testimonial |
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Package |
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*Box : Manual, CD, Lock(dongle) etc.
*CD : Software install file
*Hard Lock : Parallel port type, USB type (multi or sinle)
*Soft Lock : Hard-Disk type, Lan card type. |
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Copyright ⓒ 2007 CUBICTEK CO.,LTD. All Rights Reserved.
RM711, HamshinITTower235, Guro-3Dong, Guro-Gu, Seoul,Korea. Cubictek., ltdl. |
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